CHOICE OF TOOLS MEHATRONICI FOR ADAPTIVE CONTROL BY FIRMNESS OF CUTTING EDGE OF INSTRUMENTS WITH PSTM ON MACHINE-TOOLS WITH CHPC
Abstract
Shown paths of rise of efficiency of treatment of highly manganese steels due to the use in the closed systems of the CHPC tools of mehatronici for the adaptive control by firmness of cutting edge of instruments from plates from the nadtverdih materials (PSTM) on the basis of first set, in the ranges of technological parameters of treatment of details, diagnostic signs of destruction of cutting plate on frequencies of resonance values of amplitudes of its vibrations. First it is led to, that a level of resonance excitation of instrument with plates with PSTM on the basis of cube nitrid of bor (CNB) at treatment of details from highly manganese steels in 2 times exceeds a level of resonance excitation at treatment of carbon stееls of the same hardness. Set constancy of diagnostic reaction on the change of technical state of the cutting instrument, equipped by the cutting plates with PSTM on the basis of CNB, at treatment of details from highly manganese steels in the spectrum of frequencies 1,6–1,8 cGts. During conducting of experimental researches first it is set, that of capacity of cutting instrument at treatment of details from highly manganese steels resonance Peak and frequency. descriptions are a diagnostic sign of spectrums of frequencies of own vibrations of cutting edge. First it is led to, that a level of resonance indignation of instrument with plates with PSTM on the basis of CNB at treatment of details from highly manganese steels in 2 times exceeds a level of resonance indignation at treatment of highly manganese steels. Effect of growth of level of resonance indignation at treatment of highly manganese steels, in relation to no manganese steels, conditioned by viscidity of material and by description of cycle of indignation and fading of vibrations, which causes concentration of energy of impulse in the more short sentinel area during time of impulse. First set constancy of diagnostic reaction on that is folded cutting plate with PSTM on the basis of CNB at treatment of details from highly manganese steels in the range of own frequencies of cutting plate of instrument, namely – 1,6-1,8 cGts. First it is set, that of beginning of intensive destruction of cutting plate with PSTM on the basis of CNB in the ranges of technological parameters of treatment of details an increase is a permanent diagnostic sign at a 2,5-2,6 maximum of resonance values of amplitudes of vibrations of cutting plate on frequency of own vibrations.
Keywords
Full Text:
PDF (Українська)References
Kiyanovskiy, N. V., Tsivinda, N. I. Tehnologichni metody pryskorennja vygotovlennja zapasnyh chastyn dlja konusnyh drobarok [Technological methods of accelerating production of spare parts for cone crushers]. Naukovi praci Donec'kogo nacional'nogo tehnichnogo universytetu. Sergiya Mining and Electrical Engineering – Scientific labours of the Donetsk national technical university, Donetsk, DONNTU, 2010, vol. 18 (172), pp. 170-179.
Klimenko, S. A., Vinogradov, A. A., Mukovoz, Y. A. Sverkhtverdye materialy. Poluchenie i primenenie. T. 5. Obrabotka materialov lezviynym instrumentom [Superhard materias. Preparation and use. Part 5. Materials processing blade tool]. Kiev, ISM name Bakul, IPC "Alcon" NASU Publ., 2006. 316 р.
Stahniv, N. E. Modelirovanie sily rezaniya pri statsionarnom tochenii [Simulation of cutting forces in а stationary turning]. Materialy 8-у Mezh. nauch.-prakt. konf. "Kachestvo, standartizatsiya, kontrol': teoriya i praktika", Yalta, 23-26 sentyabrya 2008 – Proc. of the 8th Inter. Scientific and Practical. Conf. "Quality, standardization, control: Theory and Practice", Yalta, 23-26 September 2008, Kiev, АТМ Ukrainy Publ., 2008, pp. 123-128.
Vasin, S. A. Prognozirovanie vibroustoychivosti instrumenta pri tochenii i frezerovanii [Prediction of tool vibration resistance when turning andmill-ing], Moscow, Mashinostroenie Publ., 2006. 384 р.
Oraby, S. E., Alaskan, A. M., Almeshaiei, E. A. Quantitative and Qualitative Evaluation of Surface Roughness-Tool Wear Correlation in Turning Operations. Kuwait Journal of Science & Engineering (KJSE), An Int. J. of Kuwait University, 2004, vol. 31, iss. 1, pp. 219-244.
Youn Jae-Woong, Yang Min-Yang. A Study on the Relationships Between Static. Dynamic Cutting Force Components and Tool Wear, Journal of Manufacturing Science and Engineering, 2000, vol. 123, iss. 2, pp. 196-205.
Kiyanovskiy, N. V., Tsivinda, N. I. Vyrobnychi doslidzhennja stijkosti instrumental'nyh materialiv pry obrobci detalej girnycho-metalurgijnogo kompleksu [Production sustainability research tool materials in the processing of parts of mining and metallurgical complex]. Nadijnist' instrumentu ta optymizacija tehnologichnyh system : zb. nauk. pr., Kramators'k, DSMA, 2010, vol. 26, pp. 360-366.
Oraby, S. E., Hayhurst, D. R. Tool Life Determination Based on the Measurement of Wear and Tool Force Ratio Variation. International Journal of Machine Tools and Manufacture, 2004, vol. 44, iss. 12-13, pp. 1261-1269.
Choudhury, S. K., Kishore, K. K. Tool wear meas-urement in turning using force ratio. International Journal of Machine Tools and Manufacture, 2000, vol. 40, iss. 6, pp. 899-909.
Kiyanovskiy, M. V., Tsivinda, N. I. Influence of firmness of cutters with plates of polycrystal superhard material (PSHM) on the basis of cubic bo-ron nitride (CBN) for probability of technological operation completion. Metaltallurgical and Mining Industry, 2015, no. 1, рр. 70-78.
Kiyanovskiy, M. V., Bondar, E. V. The increasing of fixed mining machines resource rates by diagnostic maintenance improving. Metallurgical and Mining Industry, 2015, no. 3, рр. 292-297.
Tret'jak, V. V. Mul'tiagentnaja sistema sinteza tehnicheskih reshenij v oblasti impul'snoj tehnologii dlja ob'ektov ajerokosmicheskogo kompleksa [The multiagent system of synthesis of technical decisions in area of impulsive technology for the objects of aerospace complex]. Procedings XXIV international conference «New Leading technologses in machse building» Rybachie, Ukraine, September 3–8 2014, pp. 15.
DOI: https://doi.org/10.32620/aktt.2018.8.11